An Interactive 5-Day Training Course
High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting
Course Overview
Understanding the design, operation & characteristics of High Pressure Pumps will have an important reflection on the process quality, equipment, plant reliability and the economics of the whole activity. Identifying the problems associated with these pumps is essential for diagnosis, troubleshooting and plan required maintenance.
This GLOMACS training course on High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting is designed to provide an in-depth perspective of High Pressure pump technology in terms of selection, operation, maintenance and troubleshooting. This training course will also cover single stage and multi stages centrifugal pumps and positive-displacement pumps. Packing, mechanical seals, sealing systems, wear rings, coupling and alignment and other vital components will be explained in detail.
This GLOMACS training course will advance the staff competencies as follows:
- Knowledge of High Pressure pump operation, troubleshooting and maintenance in depth
- Experience a unique blend of practical application and basic analysis methods
- Understanding of pump operating principles and operating systems
- Know the advantages and disadvantages of various pump types
- Understanding of technical principles of fluid flow in pumping systems as a prerequisite for successful pump installation and operation
Training Objectives
- Know the basics principal of High Pressure pump operations
- Learn the different types of pumps
- Understand the pump construction
- Learn how the performance curve of pump is measured
- Use the similarity laws to calculate the pump
- Performance at different speed and rotor size
- Highlight the importance of the related international standards of pumps
- Familiarize with different auxiliary systems for pumps (oil system and protection system)
- Understand the basics of sealing systems
- Learn the maintenance procedure of pumps
- Learn the common causes of pump failures (e.g. cavitation and vibrations)
- Understand the mechanical design of the mechanical seal
- Highlight the importance of seals on the rotating machines availability
- Learn the Up-to date maintenance of the mechanical seal
- Learn the failure analysis and troubleshooting the mechanical seal
- Learn about different types of alignments
- Learn about Casing, wear rings and impeller types and their usage
Who should Attend?
This GLOMACS training course is targeted to a wide range of professionals working in pump operation, maintenance selection, testing and commissioning and will greatly benefit:
- Facility / Utility Engineers
- Operation Personnel
- Maintenance and Troubleshooting Personnel
- High Pressure Pumps Operators
- Supervisors & Technicians
- Team Leaders
About Saudi Glomacs
At Saudi GLOMACS, we specialize in delivering world-class training courses in Saudi Arabia and across various international locations. Our training courses are tailored to meet the unique demands of Saudi Vision 2030 and the Human Capability Development Program, focusing on empowering Saudi citizens and enhancing workforce skills. We offer diverse courses spanning leadership, management, engineering, and technical disciplines to cultivate expertise and drive professional growth. Our flexible learning options—whether in-person, online, or in-house—ensure accessibility and convenience for individuals and organizations alike.
With over 30+ years of experience through the GLOMACS global network, we are committed to delivering innovative, results-driven training solutions. Our expert instructors combine industry knowledge with dynamic teaching methods, fostering practical skill development and long-term career success. By choosing Saudi GLOMACS, you're investing in personal excellence and contributing to the Kingdom’s sustainable economic growth and vision-driven transformation.
Training Outline
DAY 1: Introduction and Pumping Fundamentals
- Hydraulics - A Few Basics
- Vapor Pressure
- Operating Parameters
- Pump Types and Pump Classification
- Centrifugal via Displacement Action
- Rotary Displacement Pumps
- Centrifugal Pump Basics
- Principle of Operation
- Pumping Vertically & Pumping Horizontally
- Single-stage, Double-stage and Multi-stage Pumps
- Volute & Diffuser Pumps
- Closed Impeller, Open, Impeller or Semi-open Impeller
- Casing Construction (Radially Split, Axially Split, Double Casing)
- Impeller Shrouds (Open, Partially Open, Closed)
- Shaft Position (Horizontal, Vertical)
- Wear Ring Running Clearances
DAY 2: Pumps Performance and Operation
- Pump Performance Curves
- Limits of Operation
- The Significant of the Specific Speed and the Specific Diameter
- How to Use Specific Speed Number in Pumps Selection Process
- Operating Procedures and Conditions
- Pump Curve Against Piping System Curve
- NPSH Available, Required and Measurement
- Best Operating Condition
DAY 3: High Pressure Pump Selection and Materials
- Material Selection
- Corrosion and Erosion
- Abrasion Resistant Materials
- Materials Resistant to Cavitation Damage
- Overall Procedure in Selecting a Pump
- Parameters Affecting the Pump Selections
- Properties of Liquids being Pumped
- Economic Consideration
- Pumps Application
DAY 4: Pump Auxiliary System
- Sealing Methods
- Difference between Packing and Mechanical Seal
- Characteristics and Types of Mechanical Seals
- Sealing and Flushing Fluids
- Pump Bearings
- Lubrication of Bearing
- Bearings – failure modes and how to extend life
- Alignment and Couplings
DAY 5: Maintenance and Troubleshooting
- Pump Maintenance
- Maintenance Inspections
- Bearing Maintenance
- Shaft Seal Maintenance
- Pump Overhauling
- Disassembly / Dismantling Procedure
- Pump Troubleshooting and Failure Analysis
- Shaft Deflection
- Cavitation in Pumps
- Pump Vibration
- Operation and Maintenance Troubleshooting
Certificates
- On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates
- Continuing Professional Education credits (CPE) : In accordance with the standards of the National Registry of CPE Sponsor, one CPE credit is granted per 50 minutes of attendance
Accreditation
GLOMACS is registered with NASBA as a sponsor of Continuing Professional Education (CPE) on the National Registry of CPE Sponsors. NASBA have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.learningmarket.org.
All Training Seminars delivered by GLOMACS by default are eligible for CPE Credit.
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