An Interactive 5-Day Training Course

Oil Refinery Cost Management

Effective Energy Management

Oil Refinery Cost Management

Course Overview

In today’s modern refining environment, the use of innovative cost management practices that can accurately allocate refined intermediate and product manufacturing costs, may assist refiners to optimize their production, improve their profitability and competitiveness.

Cost management is concerned with the process of planning and controlling the budget of a project or business. Cost management can also be applicable to refinery management systems and it can be a very important part of the refinery production processes. It must be appreciated however, that production costs are a synthetic index that can reflect the effectiveness of production planning and scheduling. How to successfully control and manage production costs is a complex set of issues for refineries but it can be used to monitor and control refinery unit performance.

This GLOMACS training course on Oil Refinery Cost Management will assist in creating cost structures for refinery process units and assist in allocating costs to individual refinery intermediates and finished on-specification products. Important aspect of process plant optimization is related to system energy management and energy consumption reduction. Furthermore, process monitoring that includes advanced controls and new technologies also present opportunities for refinery optimization. Additional opportunities can include Crude Unit Utilization with opportunity crudes of lower quality and price.

This GLOMACS training course will assist in examining individual process equipment such as atmospheric and vacuum distillation equipment, catalytic and thermal processes, heaters, furnaces and steam boilers, heat exchanger integration, rotating equipment efficiency including pumps and compressors. Oil refinery cost management will provide a comprehensive review of the various aspects of refining cost management, which is the cornerstone for a viable plant profitability and optimization.

This GLOMACS training course will highlight:

  • Lectures, tutorials and group work in all areas of refinery cost management
  • Actual Case Studies that illustrate technical solutions with observable results benefits
  • Use of basic cost management software tools in excel will be made available to participants
  • Transfer of instructor’s broad hands-on industrial experience
  • Open reflection on real life situations in participants’ own refineries

Training Objectives

By the end of this GLOMACS training course, participants will be equipped with the knowledge to conduct the following activities in their refineries:

  • Determine by various techniques the cost of individual streams in the refinery and individual processes
  • Use these costs to calculate the enhancement potential for blending lower cost, on-specification products
  • Optimize refinery utility systems such as cooling water, steam and power generation
  • Apply energy saving techniques to develop energy saving projects
  • Enhance the production planning activities of the refinery via cost management

Who should Attend?

This GLOMACS  training course on Oil Refinery Cost Management is designed to provide technical and practical approaches to executing a petroleum refinery related cost management.

This GLOMACS training course is suitable to a wide range of professionals but will greatly benefit:

  • Refining Oil & Gas Field Engineers
  • Process Plant Energy Managers / Coordinators
  • All Professionals involved in Production, Planning and Scheduling
  • Blending Professionals
  • Financial Analysts

About Saudi Glomacs

At Saudi GLOMACS, we specialize in delivering world-class training courses in Saudi Arabia and across various international locations. Our training courses are tailored to meet the unique demands of Saudi Vision 2030 and the Human Capability Development Program, focusing on empowering Saudi citizens and enhancing workforce skills. We offer diverse courses spanning leadership, management, engineering, and technical disciplines to cultivate expertise and drive professional growth. Our flexible learning options—whether in-person, online, or in-house—ensure accessibility and convenience for individuals and organizations alike.

With over 30+ years of experience through the GLOMACS global network, we are committed to delivering innovative, results-driven training solutions. Our expert instructors combine industry knowledge with dynamic teaching methods, fostering practical skill development and long-term career success. By choosing Saudi GLOMACS, you're investing in personal excellence and contributing to the Kingdom’s sustainable economic growth and vision-driven transformation.

Training Outline

DAY 1: Overview of Cost Management
  • Introduction to Cost Management
    • Resource Planning
    • Cost Estimating
    • Cost Budgeting
    • Cost Control
  • Energy and its Effect on Refinery Profitability
  • Refinery Material & Energy Balance
  • Energy Benchmarking
  • Fuel, Power and Steam Costing Methodology
DAY 2: Crude Oil Refining
  • Types of Refinery
  • Key Process Units
  • Refinery & Process Utilization
  • Global Refining Situation
  • Refining Costs
  • Refining Investment
  • Size and Complexity
  • Location and Logistics
  • Maintenance Costs
DAY 3: Refinery Process Unit Operational Costs
  • Physical Separation: Crude & Vacuum Unit Distillation
  • Product Enhancement
    • Hydrotreating
    • Catalytic Reforming
    • Fluid Catalytic Cracking
    • Hydrocracking
    • Bottom of the Barrel Upgrading
  • Process Simulations
  • Advanced Process Control and its Benefits
  • Blending for Product Specifications
  • Blending to Reduce Product Costs
DAY 4: Economic Evaluation and Cost Management
  • Cost Estimation
  • Refinery Complexity and Netback
  • The Gross Refining Margin
  • The Net Refining Margin
  • Factors that Influence Margins
  • Margins According to Region
  • Refinery Utility System
  • Steam and Power System Optimization
  • Energy Efficiency: The Effect of Energy on Refinery Profitability
  • Quantification of Fuel Loss, Oil Accounting
DAY 5: Process Heat Integration & Equipment Efficiency: Effective Energy Management
  • Process Heat Integration
  • How heat integration works?
  • Introduction to Pinch Technology
  • Heat Availability Curves and Energy Targeting
  • Equipment Efficiency: Effective Energy Management
    • Fired Heaters
    • Rotating Equipment
    • Heat Exchangers
  • Energy Focused Organisation
  • Course Review and Close
Certificates
  • On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates
  • Continuing Professional Education credits (CPE) : In accordance with the standards of the National Registry of CPE Sponsor, one CPE credit is granted per 50 minutes of attendance
Accreditation

GLOMACS is registered with NASBA as a sponsor of Continuing Professional Education (CPE) on the National Registry of CPE Sponsors. NASBA have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.learningmarket.org.

All Training Seminars delivered by GLOMACS by default are eligible for CPE Credit.

Providers and Associations

KC Academy
KC Academy
The Energy Training Centre
The Energy Training Centre
PetroKnowledge
PetroKnowledge
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Sessions in international locations

Venue: Dubai - UAE
Fee: US $5,950
Date: 21-25 Jul 2025
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Venue: Dubai - UAE
Fee: US $5,950
Date: 20-24 Oct 2025
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Venue: Cairo - Egypt
Fee: US $5,950
Date: 08-12 Dec 2025
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Venue: London - UK
Fee: US $5,950
Date: 02-06 Feb 2026
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Venue: Dubai - UAE
Fee: US $5,950
Date: 20-24 Jul 2026
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Venue: Dubai - UAE
Fee: US $5,950
Date: 19-23 Oct 2026
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Venue: Cairo - Egypt
Fee: US $5,950
Date: 07-11 Dec 2026
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